Precision Sand Casting Services for Durable Metal Components

Whether you need aluminum, iron, or other custom alloys, we provide precision sand casting solutions across a full range of materials—offering end-to-end support from tooling to machining, tailored to your design and performance specifications.
 

Precision Sand Casting Services for Durable Metal Components

Whether you need aluminum, iron, or other custom alloys, we provide precision sand casting solutions across a full range of materials—offering end-to-end support from tooling to machining, tailored to your design and performance specifications.
 

Sand Casting Expertise

We specialize in several sand casting processes to meet your part complexity, size, and production volume.

Green Sand Casting

An economical method using wet, clay-bonded sand molds. Best for large or simple parts with moderate surface finish and fast mold turnaround.

Resin Sand Casting

Uses chemically bonded sand for stronger molds and dimensional accuracy. Suitable for medium-to-large parts with better surface finish.

Dry Sand Molding

Involves baking the sand mold to remove moisture, improving heat resistance and stability. Ideal for steel and high-temperature alloy castings.

CO₂ Sand Molding

Hardens sodium silicate sand with carbon dioxide gas for rapid mold setting. Great for prototyping and short runs, with reduced tooling time and cost.

What is Sand Casting?

Sand casting is a mature and widely adopted metal forming process in which molten metal is poured into a single-use sand mold. After cooling and solidification, the mold is broken away to reveal the final part. The full workflow typically includes pattern making, mold formation, metal pouring, cooling, and post-processing, offering high flexibility to meet diverse manufacturing needs.
 
One of the core advantages of sand casting is the elimination of costly permanent tooling, making it particularly suitable for customized designs, complex geometries, and low-to-medium volume production. Sand casting is commonly used for producing pump and valve housings, machinery frames, and automotive powertrain components, especially in industries like automotive, industrial equipment, heavy machinery, and general manufacturing, where cost-efficiency and structural adaptability are essential.
 
Sand casting services in a mechanical workshop, producing metal components with precision for industrial applications

Our Sand Casting Components Gallery

Showcase key sand casting projects across diverse industries and complex applications.

Start producing your parts today.

Whether you're developing a new product or sourcing reliable suppliers for existing components, our sand casting capabilities help you reduce cost, shorten lead time, and ensure production consistency.

Our Sand Casting Material Capabilities

We offer flexible sand casting services tailored to different materials and use cases. Whether you need lightweight aluminum castings or high-strength steel parts, our foundry delivers precision and consistency across the board.
Aluminum machining services in the mechanical industry, showing the processes of cutting, shaping, and finishing aluminum materials to create various components.
  • Common Grades / Alloys:A356, A319, A206, 6061
  • Key Features : Lightweight, corrosion-resistant, good machinability
  • Typical Applications:Pump housings, automotive parts
Stainless steel is being processed in the mechanical machining industry, including welding, grinding, and bending operations to produce various industrial components.
  • Common Grades / Alloys :ASTM A536 (60-40-18), Class 30–40
  • Key Features :High strength (ductile), damping (gray), low cost
  • Typical Applications: Gearboxes, machine beds
In the mechanical processing industry, carbon steel is machined into various parts such as bolts, nuts and shafts by different mechanical tools, making use of its high strength and good plasticity to meet industrial needs.

 

  • Common Grades / Alloys :WCB, 1020, 1045, 4130, 8620
  • Key Features :Strong, weldable, heat-treatable
  • Typical Applications:Heavy-duty equipment, structural parts
In the mechanical processing industry, CNC machines are used to precisely machine magnesium alloy materials into various high - precision components, taking advantage of magnesium alloy's light - weight and high - strength properties to meet the needs of aerospace and automotive industries.
  • Common Grades / Alloys :304, 316, CF8, CF8M
  • Key Features :Corrosion-resistant, high-temperature capable
  • Typical Applications:Valves, impellers, marine components
In the mechanical processing industry, CNC machines are used to precisely machine magnesium alloy materials into various high - precision components, taking advantage of magnesium alloy's light - weight and high - strength properties to meet the needs of aerospace and automotive industries.
  • Common Grades / Alloys :C83600, C87850, C95400
  • Key Features :Excellent wear, corrosion & friction properties
  • Typical Applications :Bushings, bearings, decorative components

Our Sand Casting Capabilities & Specifications

Category Details
Tolerances
  • General: ±1.5 mm
  • Custom: ±0.005 mm achievable via CNC machining or grinding
Material Supported

We support a broad range of materials for sand casting and can source alloys per your requirements.

  • Aluminum: A356, 319, 535
  • Iron: Gray Iron, Ductile Iron
  • Steel: Carbon Steel, Low-Alloy Steel
  • Bronze: Tin Bronze, Aluminum Bronze
  • Stainless steel: 304 / 316
Wall thickness
Minimum 2–10 mm, depending on material and geometry
Surface roughness
Ra 12–50 µm, depending on sand type and binder
Max casting weight
Up to 2,000 kg depending on mold size and material
Mold Types & Customization
We create single-use molds from resin- or clay-bonded sand based on your CAD designs. Optional core inserts and risers ensure optimal metal flow and reduce defects.
Lead Time
20–45 days depending on complexity and order volume

Sand Casting Surface Finishing Options

Sand casting parts often require post-processing to improve appearance, dimensional accuracy, or corrosion resistance. Depending on your material and end-use requirements, we offer a variety of surface finishing options.

Sand Casting FAQs

Have questions about Sand Casting? We’ve compiled a list of frequently asked questions to help you understand our processes better.

Our standard lead time is typically 2–4 weeks for tooling development and an additional 1–2 weeks for casting production, depending on part complexity, order volume, and required post-processing. For urgent projects, we also offer expedited options—just let us know your timeline when requesting a quote.
We support both small-batch and large-scale production. For new custom parts, the MOQ typically starts at 100 pcs, but we are flexible depending on your project requirements. Please send us your drawings for evaluation.
We work with a wide variety of metals for sand casting, including gray iron, ductile iron, aluminum alloys, and stainless steel. Our engineers can help you select the most suitable material based on mechanical properties, weight, corrosion resistance, and cost.
Yes, we offer full in-house pattern and mold making services. For rapid development, we can also provide 3D-printed sand cores or quick cast samples for prototyping and testing before mass production.
Yes, we offer a full range of post-processing services including CNC machining, heat treatment, shot blasting, powder coating, and surface finishing to meet your final part requirements.
Absolutely. Our engineering team will review your part design and provide suggestions to improve castability, reduce defects, and optimize cost. You’re welcome to upload your CAD drawings for a free DFM (Design for Manufacturability) evaluation.
We follow strict quality control protocols including sand testing, dimensional inspection, material verification, and NDT (non-destructive testing) when required. All parts are traceable and meet ISO 9001 standards.
Die casting suits high-volume, tight-tolerance parts in light alloys. Sand casting is better for large, low-volume parts or high-melting-point metals. Sand casting cost is typically lower for prototypes or limited runs.

Sand Casting FAQs

Have questions about Sand Casting? We’ve compiled a list of frequently asked questions to help you understand our processes better.

Our standard lead time is typically 2–4 weeks for tooling development and an additional 1–2 weeks for casting production, depending on part complexity, order volume, and required post-processing. For urgent projects, we also offer expedited options—just let us know your timeline when requesting a quote.
We support both small-batch and large-scale production. For new custom parts, the MOQ typically starts at 100 pcs, but we are flexible depending on your project requirements. Please send us your drawings for evaluation.
We work with a wide variety of metals for sand casting, including gray iron, ductile iron, aluminum alloys, and stainless steel. Our engineers can help you select the most suitable material based on mechanical properties, weight, corrosion resistance, and cost.
Yes, we offer full in-house pattern and mold making services. For rapid development, we can also provide 3D-printed sand cores or quick cast samples for prototyping and testing before mass production.
Yes, we offer a full range of post-processing services including CNC machining, heat treatment, shot blasting, powder coating, and surface finishing to meet your final part requirements.
Absolutely. Our engineering team will review your part design and provide suggestions to improve castability, reduce defects, and optimize cost. You’re welcome to upload your CAD drawings for a free DFM (Design for Manufacturability) evaluation.
We follow strict quality control protocols including sand testing, dimensional inspection, material verification, and NDT (non-destructive testing) when required. All parts are traceable and meet ISO 9001 standards.
Die casting suits high-volume, tight-tolerance parts in light alloys. Sand casting is better for large, low-volume parts or high-melting-point metals. Sand casting cost is typically lower for prototypes or limited runs.

Casting for Various Industrial Applications

Our casting services have been recognized by our global clientele from a variety of industries. We offer casting parts for a variety of industries, including the list below and more.

Automotive parts produced by machining processes in the automotive industry, including various shapes and details.

Automotive

Precision components for engines, chassis, and electric vehicles.
 
 
In the agriculture sector, mechanical processing techniques are employed to craft diverse agricultural implements like plows, seeders, and threshers, enhancing farming efficiency and yield.

Agriculture & Farming

Reliable components for tractors, harvesters, and livestock equipment.
 
 
Precision marine parts manufacturing through advanced mechanical processing techniques, ensuring high - quality components for the marine industry.

Marine

Corrosion-resistant parts for boats, yachts, and offshore systems.
 
 
 
Outdoor equipment components manufacturing process in the mechanical industry, showing the production of various components.

Outdoor Equipment

Durable parts for lawn mowers, gardening tools, and outdoor machines.
 
 
High - precision manufacturing of consumer electronics components using advanced mechanical processing, guaranteeing quality and performance for the consumer electronics industry.

Electronics

Custom components for consumer electronics, enclosures, and industrial devices.
 
 
In the mechanical processing industry, drones conduct aerial inspections and data collection, while CNC robots perform high - precision machining on metal parts, enhancing efficiency and quality control.

Drones & Robotics

Lightweight, precise components for drones, robots, and automation systems.
 
 
Automotive parts produced by machining processes in the automotive industry, including various shapes and details.

Automotive

Precision components for engines, chassis, and electric vehicles.
 
 
In the agriculture sector, mechanical processing techniques are employed to craft diverse agricultural implements like plows, seeders, and threshers, enhancing farming efficiency and yield.

Agriculture & Farming

Reliable components for tractors, harvesters, and livestock equipment.
 
Precision marine parts manufacturing through advanced mechanical processing techniques, ensuring high - quality components for the marine industry.

Marine

Corrosion-resistant parts for boats, yachts, and offshore systems.
 
 
Outdoor equipment components manufacturing process in the mechanical industry, showing the production of various components.

Outdoor Equipment

Durable parts for lawn mowers, gardening tools, and outdoor machines.
 
High - precision manufacturing of consumer electronics components using advanced mechanical processing, guaranteeing quality and performance for the consumer electronics industry.

Electronics

Custom components for consumer electronics, enclosures, and industrial devices.
 
 
In the mechanical processing industry, drones conduct aerial inspections and data collection, while CNC robots perform high - precision machining on metal parts, enhancing efficiency and quality control.

Drones & Robotics

Lightweight, precise components for drones, robots, and automation systems.
 
 
High - precision manufacturing services in the mechanical processing industry for energy storage systems, creating reliable components.

Renewable Energy

High-quality parts for solar, wind, and clean energy solutions.
 
 
 
High - precision manufacturing service for medical devices in the mechanical processing industry, producing reliable medical equipment for healthcare applications.

Medical Devices

Precision parts for medical tools, surgical devices, and diagnostics.
 
 

Our Other Manufacturing Capabilities

Precision CNC machining service in the mechanical machining industry, demonstrating the high - accuracy manufacturing process of various metal components for efficient production.

CNC Machining

CNC machining uses computer-controlled tools to cut and shape materials with precision and accuracy.
 
Precision forging services in a mechanical processing plant. Skilled workers are operating advanced forging equipment to create high - precision metal parts for various industries.

Forging

Forging uses external force to shape metal and improve its internal structure.
 
 
Sheet metal fabrication services in the mechanical industry, showing the processes of cutting, bending, and assembling sheet metal to create various products.

Sheet Metal Fabrication​

Sheet metal fabrication involves cutting, bending, punching, and welding to shape metal sheets.

Start Your Sand Casting Project Today

Whether you're developing a new product or sourcing reliable suppliers for existing components, our sand casting capabilities help you reduce cost, shorten lead time, and ensure production consistency.

Stay Updated
Subscribe to our newsletter for the latest updates on our services and industry insights.
Stay Updated
Subscribe to our newsletter for the latest updates on our services and industry insights.
© 2024 Keywin. All rights reserved. Empowering your ideas with precision and quality.